Induction Heating Machine

Induction Heating Machine Manufacturer in India | AB Induction

Looking for a faster, cleaner, and more efficient way to heat metal components? AB Induction brings you cutting-edge Induction Heating Machines designed for accuracy, reliability, and high performance. Whether it’s for pipe welding, shrink-fitting, or heat treatment, our machines guarantee consistent heating with maximum energy efficiency.

By using a specially engineered induction coil, heat is delivered directly to the metal surface—eliminating unnecessary energy loss. Our induction hardening machine and heating systems are a safer, more controlled, and eco-friendly alternative to traditional furnaces or flame heating, making them ideal for demanding industrial applications.

What is an Induction Heating Machine?

An induction heating machine is an advanced industrial equipment that heats conductive metals using an electromagnetic field but does not physically touch them. This non-contact heating method is highly efficient, precise, and repeatable, making it the preferred choice for industries that require forging, hardening, annealing, brazing, and pipe welding.

At AB Induction, we design and manufacture custom induction heating equipment engineered for Indian industries. Our systems are built for:

High performance with minimal maintenance
Energy-efficient power supply units
Cost-effectiveness without compromising durability

How Does an Induction Heating Machine Work?

Induction heating technology is based on the principle of electromagnetic induction. Here’s how it works:

Electromagnetic Field Generation – When alternating current (AC) passes through a copper coil, it creates a rapidly changing electromagnetic field.
Induction Heating Effect – Placing a metal workpiece inside this field induces eddy currents in the material, causing it to heat up.
Hysteresis Effect in Magnetic Materials – At higher frequencies, magnetic metals also heat up due to hysteresis losses, increasing heating efficiency.
Performance Control – The power supply, frequency, and coil design ultimately dictate the depth of heating, speed of heating, and precision of heat.

This principle ensures localized heating, minimal oxidation, and high energy savings.

Key Benefits of Induction Heating

No physical contact with the workpiece
Faster heating cycles for higher productivity
Eco-friendly with lower energy consumption
Safe, flameless, and controlled operation
Precise temperature control with programmable settings

Industrial Applications of Induction Heating Equipment

Our induction heating machines are recognized across industries in India and internationally. Common applications include:

Induction Forging – For bars, billets, and shafts
Surface Hardening – Increasing wear resistance of tools and automotive parts
Annealing & Tempering – For stress relief and improved ductility
Shrink Fitting – For assembling gears, bearings, and couplings
Pipe Welding – For oil, gas, and structural pipes
Brazing & Soldering – For electrical components and mechanical joints
Preheating before machining – Reducing stress and tool wear
Metal Melting – For foundries and casting applications

Advantages of Higher Frequency Induction Forging

Reduced scale loss on workpieces
Faster cycle times and high productivity
Consistent metallurgical structure
Excellent repeatability for mass production

Induction Heating Machine for Forging

Induction forging machines are designed to quickly and uniformly heat metal between 1100°C and 1250°C, ensuring better metallurgical properties and product quality. AB Induction machines support:

Bar-end heating
Billet heating
Upset forging
Closed-die forging

Types of Machines AB Induction Offers

We offer a wide range of induction heating machines with varying power ratings, frequency ranges, and cooling systems — perfect for light, medium, and heavy-duty industrial use.

Standard Machine Models

Model	Power Output	Frequency Range	Cooling Type	Ideal Applications
ABE‑15AB	15 kW	10–50 kHz	Water-cooled	Brazing, small part heating
ABE‑25AB	25 kW	10–100 kHz	Water-cooled	Soldering, pipe pre-heating
ABE‑40AB	40 kW	10–50 kHz	Fluid-cooled	Forging, gear hardening
ABE‑50AB	50 kW	10–40 kHz	Water-cooled	Shrink fitting, ring & gear heating
ABE‑60AB	60 kW	8–40 kHz	Water-cooled	Shaft heating, forging
ABE‑100AB	100 kW	5–30 kHz	Fluid-cooled	Billet heating, large ring forging
ABE‑120AB	120 kW	3–25 kHz	Water-cooled	Heavy shaft hardening, axle & turbine parts

All machines are designed with a robust IGBT inverter, integrated PLC control, efficient cooling systems, and custom coil options to meet your heating needs.